V2.2.3 - Bugfixes

.github/workflows/push-to-blledflasher.yml

@@ -0,0 +1,68 @@
+name: Push Firmware to BLLED-Flasher
+
+on:
+  release:
+    types: [published, edited]
+
+jobs:
+  push-firmware:
+    runs-on: ubuntu-latest
+
+    steps:
+      - name: Checkout BLLEDController-NG
+        uses: actions/checkout@v3
+
+      - name: Download .bin from current release
+        uses: actions/github-script@v6
+        with:
+          github-token: ${{ secrets.GITHUB_TOKEN }}
+          script: |
+            const fs = require('fs');
+            const owner = context.repo.owner;
+            const repo = context.repo.repo;
+            const release = context.payload.release;
+            const tag = release.tag_name;
+
+            const assets = release.assets.filter(a => a.name.endsWith('.bin'));
+            if (assets.length === 0) {
+              core.setFailed("No .bin files found in release");
+              return;
+            }
+
+            fs.mkdirSync('firmware', { recursive: true });
+
+            for (const asset of assets) {
+              const dl = await github.rest.repos.getReleaseAsset({
+                owner,
+                repo,
+                asset_id: asset.id,
+                headers: { Accept: 'application/octet-stream' }
+              });
+
+              fs.writeFileSync(`firmware/${asset.name}`, Buffer.from(dl.data));
+              console.log(`✅ Downloaded: ${asset.name}`);
+            }
+
+      - name: Clone BLLED-Flasher repo
+        run: |
+          git clone https://x-access-token:${{ secrets.BLLED_FLASHER_TOKEN }}@github.com/softwarecrash/BLLED-Flasher.git flasher
+          cp firmware/*.bin flasher/firmware/
+
+      - name: Generate firmware.json + manifests
+        run: |
+          cd flasher
+          node generateRelease.js
+
+      - name: Commit and Push to BLLED-Flasher
+        run: |
+          cd flasher
+          git config user.name "BLLED Release Bot"
+          git config user.email "[email protected]"
+          git fetch origin
+          git add firmware/
+          if git diff --cached --quiet; then
+            echo "✅ Keine Änderungen – kein Push."
+          else
+            git commit -m "📦 Add firmware from release ${{ github.event.release.tag_name }}"
+            git push
+          fi

README.md

@@ -72,6 +72,7 @@ The BL Led Controller is released under Creative Commons Attribution-NonCommerci
 - **[Modbot](https://github.com/Modbot)**: Tester for X1C, P1P & P1S
 - **[xps3riments](https://github.com/xps3riments)**: Inspiration for the foundation of the code
 - **[longrackslabs](https://github.com/longrackslabs)**: Build process, documentation, developer & community support
+- **[SoftWareCrash](https://github.com/softwarecrash)**: Any small unimportant changes
 
 ### Author
 

platformio.ini

@@ -11,7 +11,7 @@
 [env:esp32dev]
 custom_project_name = BLLC
 custom_project_codename = Balder
-custom_version = 2.2.2 #BLLC_[Major].[Minor].[Patch]
+custom_version = 2.2.3.nightly.070925.1 #BLLC_[Major].[Minor].[Patch]
 platform = espressif32
 board = esp32dev
 framework = arduino
@@ -31,4 +31,4 @@ lib_deps =
 	luc-github/[email protected]
     ESP32Async/AsyncTCP
     ESP32Async/ESPAsyncWebServer
-	mathieucarbou/MycilaWebSerial@^8.1.1
+	mathieucarbou/MycilaWebSerial@^8.1.1

src/blled/AutoGrowBufferStream.h

@@ -6,6 +6,7 @@
 #include <Stream.h>
 
 #define BUFFER_INCREMENTS 128
+#define MAX_BUFFER_SIZE 65536
 
 class AutoGrowBufferStream : public Stream
 {
@@ -26,6 +27,11 @@ class AutoGrowBufferStream : public Stream
     }
 
     virtual size_t write(uint8_t byte) {
+        if (this->_len + 1 > MAX_BUFFER_SIZE) {
+            LogSerial.println(F("Max buffer size reached — flushing"));
+            this->flush();
+            return 0;
+        }
         if (this->_len + 1 > this->buffer_size) {
             auto tmp = (char*)realloc(this->_buffer, this->buffer_size + BUFFER_INCREMENTS);
             if (tmp == NULL) {

src/blled/leds.h

@@ -422,7 +422,7 @@ void updateleds()
 
         if (printerConfig.debugingchange)
         {
-            LogSerial.print(F("Door closed twice within 6 seconds - "));
+            LogSerial.print(F("Door closed twice within 2 seconds - "));
 
             if (ledsAreOff)
                 LogSerial.print(F("Turning LEDs ON"));

src/blled/mqttmanager.h

@@ -1,6 +1,8 @@
 #ifndef _MQTTMANAGER
 #define _MQTTMANAGER
 
+#define TASK_RAM 20480 // 20kB for MQTT Task Stack Size
+
 #include <Arduino.h>
 #include <WiFi.h>
 #include <WiFiClientSecure.h>
@@ -180,6 +182,7 @@ void mqttTask(void *parameter)
 
     mqttTaskRunning = false;
     vTaskDelete(NULL);
+    LogSerial.printf("[MQTT Task] HighWaterMark: %d bytes\n", uxTaskGetStackHighWaterMark(NULL));
 }
 
 void ParseCallback(char *topic, byte *payload, unsigned int length)
@@ -188,14 +191,6 @@ void ParseCallback(char *topic, byte *payload, unsigned int length)
     JsonDocument filter;
     // Rather than showing the entire message to Serial - grabbing only the pertinent bits for BLLED.
     // Device Status
-
-    // sniped: implement to get layer num. for hms error, swap back to running state after layer change
-    /*     "print": {
-            "3D": {
-                "layer_num": 0,
-                "total_layer_num": 191
-            } */
-
     filter["print"]["command"] = true;
     filter["print"]["fail_reason"] = true;
     filter["print"]["gcode_state"] = true;
@@ -245,7 +240,7 @@ void ParseCallback(char *topic, byte *payload, unsigned int length)
         if (printerConfig.mqttdebug)
         {
             LogSerial.print(F("(Filtered) MQTT payload, ["));
-            LogSerial.print(millis());
+            LogSerial.print(stream.current_length());
             LogSerial.print(F("], "));
             serializeJson(messageobject, LogSerial);
             LogSerial.println();
@@ -329,6 +324,7 @@ if (!messageobject["print"]["home_flag"].isNull())
                 printerVariables.printerledstate = true;
                 printerConfig.replicate_update = false;
                 controlChamberLight(true);
+                printerVariables.stage = 255;
                 LogSerial.println(F("[MQTT] Door opened – Light forced ON"));
             }
 
@@ -340,33 +336,44 @@ if (!messageobject["print"]["home_flag"].isNull())
             updateleds();
         }
 
-        // Door closed
-        else
-        {
-            printerVariables.lastdoorClosems = millis();
+else // Door closed
+{
+    printerVariables.lastdoorClosems = millis();
 
-            // If light was forced on by door, turn it off now
-            if (printerVariables.chamberLightLocked)
-            {
-                printerVariables.chamberLightLocked = false;
-                printerVariables.printerledstate = false;
-                controlChamberLight(false);
-                LogSerial.println(F("[MQTT] Door closed – Light OFF and lock released"));
-            }
+    // Turn off chamber light if enabled
+    if (printerConfig.controlChamberLight)
+    {
+        //controlChamberLight(false);
+        printerVariables.chamberLightLocked = false;
+        //LogSerial.println(F("[MQTT] Door closed – Chamber light OFF"));
+    }
 
-            // Restart inactivity timer
-            printerConfig.inactivityStartms = millis();
-            printerConfig.isIdleOFFActive = false;
+    if (!printerConfig.inactivityEnabled)
+    {
+        // Turn off LED bar immediately
+        printerVariables.printerledstate = false;
+        printerConfig.replicate_update = false;
+        printerVariables.stage = 999;
+        tweenToColor(0,0,0,0,0);
+        controlChamberLight(false);
+        LogSerial.println(F("[MQTT] Door closed – LED bar OFF (inactivity disabled)"));
+    }
 
-            // Detect double-close toggle
-            if ((millis() - printerVariables.lastdoorOpenms) < 6000)
-            {
-                printerVariables.doorSwitchTriggered = true;
-            }
+    // Reset inactivity timer
+    printerConfig.inactivityStartms = millis();
+    printerConfig.isIdleOFFActive = false;
+
+    // Double-close detection
+    if ((millis() - printerVariables.lastdoorOpenms) < 2000)
+    {
+        printerVariables.doorSwitchTriggered = true;
+    }
+
+    Changed = true;
+     updateleds();
+
+}
 
-            Changed = true;
-            updateleds();
-        }
     }
 }
 
@@ -680,8 +687,8 @@ void setupMqtt()
     report_topic = device_topic + String("/report");
 
     wifiSecureClient.setInsecure();
-    wifiSecureClient.setTimeout(10);
-    mqttClient.setSocketTimeout(10);
+    wifiSecureClient.setTimeout(15);
+    mqttClient.setSocketTimeout(17);
     mqttClient.setBufferSize(1024);
     mqttClient.setServer(printerConfig.printerIP, 8883);
     mqttClient.setStream(stream);
@@ -697,15 +704,15 @@ void setupMqtt()
         result = xTaskCreate(
             mqttTask,
             "mqttTask",
-            6144,
+            TASK_RAM,
             NULL,
             1,
             &mqttTaskHandle);
 #else
         result = xTaskCreatePinnedToCore(
             mqttTask,
             "mqttTask",
-            6144,
+            TASK_RAM,
             NULL,
             1,
             &mqttTaskHandle,

src/blled/types.h

@@ -42,7 +42,9 @@ extern "C"
         unsigned long lastdoorClosems = 0;      // Last time door was opened
         unsigned long lastdoorOpenms = 0;       // Last time door was closed
         bool chamberLightLocked = false;  // blocks replicate while true
+        bool ledWasForcedByDoor = false;
     } PrinterVariables;
+    PrinterVariables printerVariables;
 
     typedef struct SecurityVariables{
                 // Security
@@ -51,7 +53,7 @@ extern "C"
     }SecurityVariables;
     SecurityVariables securityVariables;
 
-    PrinterVariables printerVariables;
+
 
     typedef struct GlobalVariablesStruct{
         char SSID[32];