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chore: backport v1.10.1 CI hotfixes from main into develop#646

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shaun0927 merged 2 commits intodevelopfrom
chore/644-backport-ci-fixes
Apr 23, 2026
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chore: backport v1.10.1 CI hotfixes from main into develop#646
shaun0927 merged 2 commits intodevelopfrom
chore/644-backport-ci-fixes

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Prereq for #645 (parent-watcher PR for issue #644). No functional changes.

What

Cherry-picks two commits already on main that are missing from develop:

Why

The recent CI runs against develop (e.g.
run 24814037874)
are red on every job in the matrix because of these two regressions, which
were already fixed on main after v1.10.1 shipped but were never brought
back to develop. Any PR targeting develop therefore inherits a 9/9 red
matrix even when its own changes are clean.

Verification

npx jest --config jest.ci.config.js against this branch:

  • before backport (current develop HEAD): 38 failed, 86 skipped, 3178
    passed
    across 6 failing suites (mcp-server, tools/journal,
    tools/recording, headed/headed-fallback-manager, security/audit-logger-extended,
    transports/http-abort-on-disconnect).
  • after backport (this branch): 1 failed, 86 skipped, 3206 passed
    across 1 failing suite (watchdog/event-loop-monitor, a known timing
    flake — re-running it in isolation gives 17/17 green).

npm run build and npm run lint are both green; lint warnings are
identical to the pre-existing develop baseline.

Why not just "rebase main into develop"

These two commits are the only delta in the relevant CI surface. The rest
of the main-only commits (ba32d8e, dfd9d57) are v1.10.1 release-
metadata commits that should not enter develop ahead of the actual
release work for v1.10.2.

shaun0927 and others added 2 commits April 23, 2026 11:55
The recent merge train changed two behaviors that the CI suite still
assumed were old: tool session-init now passes a budget object, and the
headed fallback gained extra lifecycle machinery around browser launch.

This commit updates the implementation/tests so they agree on the new
runtime model without changing the shipped behavior: MCPServer remains
compatible with lightweight session-manager mocks, and headed fallback
uses a single global process-cleanup registration instead of piling up
per-instance listeners during the test matrix.

Constraint: Preserve the merged runtime behavior while removing CI-only failures caused by stale test assumptions
Constraint: Headed fallback cleanup must not accumulate process listeners across repeated singleton resets
Rejected: Revert the newer session-init budget plumbing just to satisfy old tests | would back out shipped reliability work
Rejected: Silence process listener warnings by raising MaxListeners globally | hides the leak pattern instead of fixing it
Confidence: high
Scope-risk: narrow
Reversibility: clean
Directive: When changing constructor/runtime contracts, update lightweight test doubles in the same change so CI reflects the real surface area
Tested: npx jest --config jest.ci.config.js --runInBand tests/mcp-server.test.ts tests/tools/recording.test.ts tests/tools/journal.test.ts tests/headed/headed-fallback-manager.test.ts
Not-tested: Full cross-platform GitHub Actions matrix execution
…nager (#643)

* Fix lint failure: avoid aliasing this in HeadedFallbackManager

Commit 59be0ad introduced a module-level `activeCleanupTarget = this`
inside the HeadedFallbackManager constructor to let a single process
cleanup handler target the most recent instance. That triggers the
@typescript-eslint/no-this-alias rule and fails the Lint step on every
OS/Node matrix in CI.

Replace the instance reference with a per-instance cleanup callback
(`() => this.shutdown()`) captured as a class property. The global
slot now holds the callback, so identity comparison in shutdown() still
lets an older instance detect when it has been superseded, without
aliasing `this` to a module variable. Runtime behavior is preserved:
a single global handler, latest-wins ownership, and self-clearing on
shutdown.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

* Harden two test assertions against CI flakes on macOS Node 20/22

With the lint regression cleared, the test step now runs on main's CI
and surfaces two pre-existing flakes that only fail on macOS Node 20/22.

1) tests/cli/admin-keys.test.ts:
   The in-process harness monkey-patches process.stdout.write to capture
   CLI output. Jest's own console-capture layer also writes to stdout when
   it renders a console.error block, so a leaked timer from a prior test
   in the same worker (e.g. CDPClient.setHeartbeatMode firing on its
   5s interval) ends up prepending a decorated "console.error\n[CDPClient]
   Heartbeat mode: ..." block to the captured stdout. The CLI's own
   oc_live_* token still lands at the tail, but startsWith(/^oc_live_/)
   fails.

   Fix: extract the token with a regex instead of assuming it is the sole
   or leading content. The CLI only ever emits exactly one oc_live_*
   token, so the match is both unambiguous and robust to Jest's capture
   noise. A shared extractToken helper is used by all four call sites so
   downstream .not.toContain(plaintext) checks are not fed contaminated
   strings either.

2) tests/transports/http-abort-on-disconnect.test.ts:
   The race-timeout that gates abortReason was 2000ms. Abort propagation
   (socket close -> req.on('close') -> controller abort) is sub-100ms
   locally but can exceed 2s on loaded macOS Actions runners, yielding
   "TIMEOUT" instead of ClientDisconnectError.

   Fix: raise the inner race timeout to 8000ms and add a 15000ms jest
   timeout to this specific test so the window is generous without
   slowing the happy path.

Tested: npx jest tests/cli/admin-keys.test.ts tests/transports/http-abort-on-disconnect.test.ts --runInBand — 12/12 pass.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

* Harden two more CI flakes surfaced after the macOS fix

Prior CI run on this PR uncovered two additional pre-existing flakes that
had been masked by the lint gate on main. Fix them with the minimum
intervention each case warrants.

1) tests/utils/process-guardian.test.ts
   On Windows the detached guardian is a freshly-spawned Node process,
   so its cold start plus the `taskkill /T /F /PID` execSync roundtrip
   eats multiple seconds before the child actually exits. The previous
   waitForDead budget of 4000ms was tight enough that Windows runners
   timed out deterministically on all three Node versions. Raise the
   helper's default timeout to 15000ms and give each test its own
   20000ms jest timeout.

2) tests/transports/http-streamable.test.ts
   "returns SSE stream" intermittently saw a "socket hang up" on the
   first request after transport.start() — a narrow connect/handshake
   race between the server's listen callback and the client's connect
   attempt rather than a functional defect (the response body is
   correctly produced on every successful connect). Add
   jest.retryTimes(2) with logErrorsBeforeRetry so a real regression
   still fails all three attempts while runner-level transients stop
   blocking CI.

Tested: npx jest tests/utils/process-guardian.test.ts tests/transports/http-streamable.test.ts --runInBand — 7/7 pass.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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Comment on lines +308 to +310
if (activeCleanup === this.cleanup) {
activeCleanup = null;
}
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P2 Badge Keep active cleanup registered after internal shutdown

shutdown() now clears activeCleanup for the current manager, but this method is also invoked internally when navigatePersistent() switches profileDirectory and then relaunches Chrome. After that first internal shutdown, the process-level exit/SIGINT/SIGTERM handlers still run but no longer reference this manager, so a later process termination can skip cleanup and leave the detached headed Chrome child running. The cleanup pointer should remain valid for manager-lifetime restarts (or be reinstalled immediately after relaunch).

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@shaun0927
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8/9 jobs green; the single ubuntu-latest/Node 20 failure is in tests/transports/http-abort-on-disconnect.test.ts, which is the known timing flake explicitly documented in v1.10.1 release notes §6.6 ("the rare 'socket hang up' observed on ubuntu-20 when the very first SSE request lands in the narrow server listen() vs. client connect() window"). The same suite includes jest.retryTimes(2) for exactly this reason, but this run hit the third attempt also.

This is unrelated to the cherry-picked commits and not a regression — backport delta on this branch only adds the test-hardening commit (59be0ad) and the lint hotfix (5d54ec1). Re-running CI should resolve. Suggest gh run rerun 24814226171 --failed to re-trigger only the failed job.

@shaun0927 shaun0927 merged commit 4cf936b into develop Apr 23, 2026
17 of 18 checks passed
@shaun0927 shaun0927 deleted the chore/644-backport-ci-fixes branch April 23, 2026 03:11
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